Tailored Fiber Alignment in Holed Bamboo Fiber Reinforced Plates

##plugins.themes.academic_pro.article.main##

Abd-Elrahman Korayem
Alex Kepreos
Mahmood Haq

Abstract

Natural fiber composites have proven elusive to large scale use in industry due to their lower mechanical properties than glass or carbon fibers despite their low cost, natural availability, and sustainable sourcing. A method to overcome this obstacle is by placing the fibers in the optimum orientation to best resist the stresses the component is subjected to. This is achieved through a simple analysis of the part’s stress distribution and then using the Tailor Fiber Placement (TFP) process to orient the fibers to optimally resist these stresses. In this study holed Bamboo-Polyester Composite Plates (BPCP) were made using Vacuum Assisted Resin Transfer Molding (VARTM), compression molding and TFP processes. Different fiber orientations and crack resistance patterns were devised to compare the performance of the natural fibers to drilled Fiber Glass Chopped Strand Matts (FGCSM). The study showed that for a tensile test of a rectangular composite plate with a fiber content of 25% Volume, the holed BPCP exhibited a 65 MPa tensile strength and 1.75% strain, which is 172% and 145% of that of a comparable drilled FGCSM plate with the same fiber volume fraction respectively.

##plugins.themes.academic_pro.article.details##

Author Biographies

Abd-Elrahman Korayem, Michigan State University

Department of Civil & Environmental Engineering

Alex Kepreos, Michigan State University

Department of Civil & Environmental Engineering

Mahmood Haq, Michigan State University

Department of Civil & Environmental Engineering

How to Cite
Korayem, A.-E., Kepreos, A., & Haq, M. (2025). Tailored Fiber Alignment in Holed Bamboo Fiber Reinforced Plates. Journal of Fibers and Polymer Composites, 4(1), 68–80. https://doi.org/10.55043/jfpc.v4i1.238

References

  1. Faruk O, Bledzki AK, Fink H-P, Sain M. Progress Report on Natural Fiber Reinforced Composites. Macromol Mater Eng 2014;299:9–26. https://doi.org/10.1002/mame.201300008.
  2. Lau K, Hung P, Zhu M-H, Hui D. Properties of natural fibre composites for structural engineering applications. Compos B Eng 2018;136:222–33. https://doi.org/10.1016/j.compositesb.2017.10.038.
  3. Chauhan V, Kärki T, Varis J. Review of natural fiber-reinforced engineering plastic composites, their applications in the transportation sector and processing techniques. Journal of Thermoplastic Composite Materials 2022;35:1169–209. https://doi.org/10.1177/0892705719889095.
  4. Verma D, Sharma S. Green Biocomposites: A Prospective Utilization in Automobile Industry, 2017, p. 167–91. https://doi.org/10.1007/978-3-319-49382-4_8.
  5. Saheb DN, Jog JP. Natural fiber polymer composites: A review. Advances in Polymer Technology 1999;18:351–63.
  6. Sanjay MR, Arpitha GR, Naik LL, Gopalakrishna K, Yogesha B. Applications of Natural Fibers and Its Composites: An Overview. Natural Resources 2016;07:108–14. https://doi.org/10.4236/nr.2016.73011.
  7. Girijappa YGT, Rangappa SM, Parameswaranpillai J, Siengchin S. Natural Fibers as Sustainable and Renewable Resource for Development of Eco-Friendly Composites: A Comprehensive Review. Front Mater 2019;6. https://doi.org/10.3389/fmats.2019.00226.
  8. Fuqua MA, Huo S, Ulven CA. Natural Fiber Reinforced Composites. Polymer Reviews 2012;52:259–320. https://doi.org/10.1080/15583724.2012.705409.
  9. Rahman R, Putra SZFS. Tensile properties of natural and synthetic fiber-reinforced polymer composites. Mechanical and Physical Testing of Biocomposites, Fibre-Reinforced Composites and Hybrid Composites, Elsevier; 2019, p. 81–102. https://doi.org/10.1016/B978-0-08-102292-4.00005-9.
  10. Jagannatha TD, Harish G. Mechanical properties of carbon/glass fiber reinforced epoxy hybrid polymer composites. Int J Mech Eng & Rob Res 2015;4:131–7.
  11. Fu SY, Lauke B, Mäder E, Yue CY, Hu X. Tensile properties of short-glass-fiber- and short-carbon-fiber-reinforced polypropylene composites. Compos Part A Appl Sci Manuf 2000;31:1117–25. https://doi.org/10.1016/S1359-835X(00)00068-3.
  12. Li Z, Chen C, Xie H, Yao Y, Zhang X, Brozena A, et al. Sustainable high-strength macrofibres extracted from natural bamboo. Nat Sustain 2021;5:235–44. https://doi.org/10.1038/s41893-021-00831-2.
  13. Liu D, Song J, Anderson DP, Chang PR, Hua Y. Bamboo fiber and its reinforced composites: structure and properties. Cellulose 2012;19:1449–80. https://doi.org/10.1007/s10570-012-9741-1.
  14. Holbery J, Houston D. Natural-fiber-reinforced polymer composites in automotive applications. JOM 2006;58:80–6. https://doi.org/10.1007/s11837-006-0234-2.
  15. Mrazova M. Advanced composite materials of the future in aerospace industry. INCAS BULLETIN 2013;5:139–50. https://doi.org/10.13111/2066-8201.2013.5.3.14.
  16. Hoque ME, Rayhan AM, Shaily SI. Natural Fiber-based Green Composites: Processing, Properties and Biomedical Applications. Applied Science and Engineering Progress 2021. https://doi.org/10.14416/j.asep.2021.09.005.
  17. Lokesh P, Kumari TSAS, Gopi R, Loganathan GB. A study on mechanical properties of bamboo fiber reinforced polymer composite. Mater Today Proc 2020;22:897–903. https://doi.org/10.1016/j.matpr.2019.11.100.
  18. Mayyas A, Qattawi A, Omar M, Shan D. Design for sustainability in automotive industry: A comprehensive review. Renewable and Sustainable Energy Reviews 2012;16:1845–62. https://doi.org/10.1016/j.rser.2012.01.012.
  19. Szász L, Csíki O, Rácz B-G. Sustainability management in the global automotive industry: A theoretical model and survey study. Int J Prod Econ 2021;235:108085. https://doi.org/10.1016/j.ijpe.2021.108085.
  20. Koronis G, Silva A, Fontul M. Green composites: A review of adequate materials for automotive applications. Compos B Eng 2013;44:120–7. https://doi.org/10.1016/j.compositesb.2012.07.004.
  21. Akampumuza O, Wambua PM, Ahmed A, Li W, Qin X. Review of the applications of biocomposites in the automotive industry. Polym Compos 2017;38:2553–69. https://doi.org/10.1002/pc.23847.
  22. Caprino G. Short-fibre thermoset composites. Fatigue in Composites: Science and Technology of the Fatigue Response of Fibre-Reinforced Plastics, 2003, p. 269.
  23. Mariatti M, Chum PK. Effect of Laminate Configuration on the Properties of Glass Fiber-reinforced Plastics (GFRPs) Mixed Composites. Journal of Reinforced Plastics and Composites 2005;24:1713–21. https://doi.org/10.1177/0731684405051654.
  24. Harris B. Fatigue in composites: science and technology of the fatigue response of fibre-reinforced plastics. Woodhead Publishing; 2003.
  25. Lakkad SC, Patel JM. Mechanical properties of bamboo, a natural composite. Fibre Science and Technology 1981;14:319–22. https://doi.org/10.1016/0015-0568(81)90023-3.
  26. Kozlowski R, Wladyka-Przybylak M. Uses of Natural Fiber Reinforced Plastics. Natural Fibers, Plastics and Composites, Boston, MA: Springer US; 2004, p. 249–74. https://doi.org/10.1007/978-1-4419-9050-1_14.
  27. Mbuge DO. Mechanical properties of bamboo (Bambusa vulgaris) grown in Muguga, Kenya. University of Nairobi, 2000.
  28. Kleinhenz V, Midmore DJ. Aspects of bamboo agronomy, 2001, p. 99–153. https://doi.org/10.1016/S0065-2113(01)74032-1.
  29. Qisheng Z, Shenxue J, Yongyu T. Industrial utilization on bamboo. International network for bamboo and rattan, 2002.
  30. Kobayashi A. Machining of plastics. RE Krieger Publishing Company; 1981.
  31. Belingardi G, Koricho EG, Beyene AT. Characterization and damage analysis of notched cross-ply and angle-ply fabric GFRP composite material. Compos Struct 2013;102:237–49. https://doi.org/10.1016/j.compstruct.2013.03.006.
  32. Mattheij P, Gliesche K, Feltin D. Tailored Fiber Placement-Mechanical Properties and Applications. Journal of Reinforced Plastics and Composites 1998;17:774–86. https://doi.org/10.1177/073168449801700901.
  33. Spickenheuer A, Schulz M, Gliesche K, Heinrich G. Using tailored fibre placement technology for stress adapted design of composite structures. Plastics, Rubber and Composites 2008;37:227–32. https://doi.org/10.1179/174328908X309448.
  34. Brooks TR, Martins JRRA, Kennedy GJ. High-fidelity aerostructural optimization of tow-steered composite wings. J Fluids Struct 2019;88:122–47. https://doi.org/10.1016/j.jfluidstructs.2019.04.005.
  35. Crosky A, Grant C, Kelly D, Legrand X, Pearce G. Fibre placement processes for composites manufacture. Advances in Composites Manufacturing and Process Design, Elsevier; 2015, p. 79–92. https://doi.org/10.1016/B978-1-78242-307-2.00004-X.
  36. Koricho EG, Khomenko A, Fristedt T, Haq M. Innovative tailored fiber placement technique for enhanced damage resistance in notched composite laminate. Compos Struct 2015;120:378–85. https://doi.org/10.1016/j.compstruct.2014.10.016.
  37. Khaliulin VI, Khilov PA, Toroptsova DM. Prospects of applying the tailored fiber placement (TFP) technology for manufacture of composite aircraft parts. Russian Aeronautics (Iz VUZ) 2015;58:495–500. https://doi.org/10.3103/S1068799815040236.